The movie was originally about the unsuccessful decade-long manhunt for Osama bin Laden. The screenplay was completely re-written after bin Laden was killed.
The climactic sequence devoted to the raid on Osama's compound runs about 25 minutes, only a few minutes less than the real-life SEALs assault.
Originally conceived as a project about the battle of Tora Bora, Mark Boal completely re-wrote the script after Osama bin Laden was shot and killed. It took him five months and he was not paid for the re-write.
James Gandolfini sent a note to Leon Panetta before the film came out, writing, "I'm very sorry about everything. I apologize. You're like my father, so you'll find something to be angry about, but please let me know." Months later, as the film was in the middle of awards season in early January, screenwriter Mark Boal told Gandolfini, "Leon Panetta would like your phone number because he doesn't know how to get in touch with you." The actor replied "He's the head of the CIA! He can't find me? Come on, really?!"
The stealth helicopters used in the actual mission were heavily modified Sikorsky UH-60 Black Hawks. Anti-radar cladding, like that of the F-117 stealth fighter, helped them avoid detection by Pakistani air defenses, and the extra blades in the main rotors and tail rotors produced less noise than the standard rotors.